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The Ultimate RC Rock Crawler

By: Brandon Wilcox, Thomaston CT
June 20, 2007

Click pictures to open high resolution image in new window.

Recently I haven’t been doing much with my super class truck. There isn’t much terrain around my house for a larger wheelbase truck, and I usually don’t feel like traveling 30 minutes to play with one of my toys. This all changed when I went up to a family picnic at Burr Pond State Park, in Torrington CT. Once I got there I saw the endless expanse of rock, and I knew that I would have to give the rock a solid testing using one of my crawlers. To my surprise, the terrain was extremely difficult, and my tlt rigs weren’t cutting it. I knew I had to resurrect my Clod Buster, and this time, I would have to make it the ultimate RC rock crawler.

One of the reasons I got frustrated with my Clod Buster and put it on the back burner for a while was because every time I took it out, I would strip one of my steering servos. This was very annoying, as servos cost anywhere between 26 and 40 bucks for something halfway decent. Just like anyone else, spending that kind of money every weekend to replace my servos was out of the question, so I did some research and found the perfect drop in replacement for my super truck. The Hitec 5998TG was the perfect solution to my problem. It’s a titanium gear servo with 250oz of torque at 6v, and .19 seconds transit speed. This is more then enough power to move the wheels, and the transit time was more then fast enough for a rock crawling application. One plus to this servo is that it’s a drop in servo; you don’t need to buy a separate controller to program the end points or to make adjustments. If I break the titanium gears in this servo, im sure Hitec will send me a trophy, as these things are built practically indestructible.

One of the most important parts of my new truck is the chassis. You need a dependable and well proven chassis to navigate through difficult rock formations. I choose TheCrawlerStore "The Stick"™ chassis for my ultimate setup. Not only is “The Stick” a proven design, winning countless competitions across the country, but it’s also the lightest chassis available, and in rock crawling you want your weight to be limited, having most of your weight down low to get traction to the ground. Choosing “The Stick” over a torsion design was a no brainer, TheCrawlerStore “The Stick” has the most ground clearance of all the designs out there, and still allows you to articulate by using shocks. Unlike other torsion designs, “The Stick” will articulate freely, while a torsion design will force itself over on off camber climbs and difficult maneuvers.

Before rebuilding my axles, I decided I needed to beef up the components. I’ve broken axles in the past and there’s nothing worse then going out for 10 min then having to comeback inside and rip apart your axles to replace a component. After a call to Thunder Tech Racing, Darren was happy to hook me up with some Clod Buster CVD axles. They are a lot beefier then a stock axle, and have the much needed bonus of improving my turning radius significantly. I installed these on both the front and rear axle, I wanted to make sure I wouldn’t have to rip apart these axles again. For knuckles, RC4WD sent over there improved Clod Buster aluminum knuckles. Not only are these knuckles stronger then the stock ones, they are also lighter. Like the Thunder Tech Racing CVD’s, RC4WD includes the needed bearings to install the part onto your truck. Installing bearings all around the truck makes the truck feel smoother and more responsive, and they wear out a lot slower then a stock bushing.

After installing some aluminum diff lockers in my axles, they were pretty complete and ready to hit the rocks. I needed to install my steering kits and then mount them onto the chassis. For steering in the front, I wanted a better approach angle for the rocks. I also wanted a geometrically correct steering system that minimizes the negative Ackerman effect. Once again Thunder Tech Racing came though. Their Aggressor steering kit was just what I was looking for. It’s a steering setup that works behind the axle, so there is no chance of smashing it head on to the rocks. It also was precisely engineered to remove the negative Ackerman effect and eliminate slop and lag. For the rear axle, I went with a beefy steering system from Mico Engineering (rcguy.com). I have always been a fan of their products; they are beefy and well designed. Their steering kit will easily handle the power from my Hitec 5998TG.

For motors and electronics, I went with the well proven Tekin Rebel 2 for my speed control. The Tekin Rebel 2 easily handles 2 brushed motors, and has a huge 5amps at the BEC to run the receiver and servos. For motors, I went with Integy 75 turn motors. Integy motors are proven in rock crawling, and their new orange can design looks great. With some rcguy.com 8 tooth pinions, Ill have plenty of torque at my wheels. For my receiver and radio I decided to stick with a Y harness for true 4 wheel steering, utilizing the popular Traxxas TQ3 radio and receiver. While temped to go to a more elaborate radio, I realized that I was accustomed to the pistol radio, and my driving would be better with a familiar setup, compared to driving it with a more advanced system.

My first day out with the truck was a blast. The truck moved with authority and precision. Not only did I have killer steering, but the power behind it was awesome. I can easily move the tires back and forth without even moving the truck. I loved the speed of the Integy orange can lathe motors. 75 turns is perfect for me, I like to be able to navigate slowly thru the rock, and have plenty of time to choose my line wisely. Every time I move up a wind on my motor I like it more and more, rock crawling is about finesse, and if you take your time and drive slowing, you will do well.

A couple days later, after the rain cleared up, I went to my local hot spot, the Thomaston dam to get some practice in for the CT rock crawlers’ competition coming up. The truck works great; I love how “The Stick” chassis handles, if I can get the front tires up on a rock, my Giant Trac tires will easily pull me up. The truck also handles incredibly well in off camber situations. The tires worked great, I’ve been a fan of the Pro Line Giant Tracs from the beginning. “The Stick” has a unique feature that I didn’t even know about till I started driving it. The back axle is angled up for a better approach to the rocks. I notice this improvement when im going over smaller, more pointy rock. The truck doesn’t get hung up like some of my other trucks would. As expected, the ultimate rock crawler was a success.

To really test out my truck, I headed up to the CT rock crawlers point series competition. The courses at the comp were extremely difficult, and there was a group of experienced drivers as my competition. The competitors’ rigs ranged from homemade torsion designs, to fancy 4 link setups, to proven winning designs. At the end of the day I managed to get a 2nd place finish, not bad at all for a fairly new truck to me. After a long day at the comp,

I sat down and decided I needed to make some small changes to the truck. My 2nd place finish was honorable, but I think I could have managed a better score. Here is the list of the changes that I will be making to the truck.

1. I need to install fuel line on the shock shaft to limit articulation, and act as a dual rate shock setup.
2. I need to narrow my Giant Trac tires by about 1 inch per tire. This will narrow my truck and make it easier for me to pass thru gates.
3. I need to tinker with the weight in my front tires; I think I might try BB’s instead of stick on weights.
4. I need drag braking! One thing I noticed with some of the other rigs is the ability to put their throttle into neutral, and the truck will brake, or basically lock itself into position. This was extremely helpful to other rigs going downhill, and even on some steep climbs.
5. As much as I hate to admit, I think I need to finally leave the Y harness behind and upgrade to a better radio system. A pistol radio limits what I can do. I can’t have dig with a pistol radio and 1 speed control. And I can’t use independent front and rear steering unless I mod my tq3. I think it’s finally time to look into a better solution that will offer me these features.

Overall this truck was a fun project, and as expected, performs exceptionally well. I cannot give this truck a general overall rating, as it is being tweaked and improved every time I take it out. The individual components in this truck really shined. I give them all a perfect 10. I drove the truck off small 3 foot and 4 foot ledges and didn’t break a thing. Id like to mention that the beautiful body in this article was painted by George Juillerat, and is one of the best looking bodies I’ve seen. The body was removed before attempting any dangerous obstacles, and when I took it off those ledges. I used the grey E-Maxx body for both the competition, and for the durability testing.

If you are interested in RC rock crawling, check out RC Car Action magazine, they always have great articles in their issues.

Sources:
http://www.tcscrawlers.com/
http://www.hitecrcd.com/
http://www.thundertechracing.com/
http://www.rcguy.com/
http://www.rc4wd.com


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