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Thunderhorse TLT Based Truck

By: Brandon Wilcox, Thomaston CT
May 8, 2007

Click pictures to open high resolution image in new window.

Let's face it, Clod Buster based rock crawlers are not only expensive, but they can get boring pretty fast. With the right setup, most Clod Buster based trucks can climb over anything in their path with ease; stairs, vertical boulders, and anything you might throw at them. It's hard to find new terrain when you have to look for such difficult areas. This is one of the reasons the 2.2 class of trucks are gaining popularity. 2.2 size trucks use 2.2 size tires and don't have rear steer. Much more challenging, and as I found out, a lot more fun then the bigger rigs. This month we take a look at one of the nicer chassis's available for the 2.2 size rigs; the Thunderhorse. The Thunderhorse chassis is a TLT based 4 link chassis. It's made out of black delrin and comes preassembled. One thing I liked about the Thunderhorse was I could get it in either a 50/50 setup, or a 60/40 setup. I went for the 60/40 setup, which tends to be better on steep vertical climbs. Unlike most of the other chassis kits out there, the Thunderhorse comes with everything you need, and it's already assembled: skid plate, links, ball ends, servo mounts, and your choice of transmission is pre marked for you to drill. Here is what the truck looked like after I threw in my transmission and electronics:

This is what makes up this truck:

Chassis - Thunderhorse 60/40
Battery - Custom pack (6 cell, brick, 2/3 amp cells) http://www.cheapbatterypacks.com
Body - HPI Bronco body painted by Bill Zegers of http://www.zegersrcgraffixx.com/
Axles - TLT Axles locked by spider gear method
Transmission - Stampede (Locked with diff spool)
Suspension - Rear (Maxx Shocks) Front (Front Stampede Shocks)
Motor - Integy Matrix Lathe Motor 35t
Speed Control - Tekin Rebel 2
Radio / Receiver - Traxxas TQ3
Servo - Hitec HS-645MG
Rims - Axial 2.2 Rockster Beadlocks (Black Chrome)
Wheels - Pro-Line Masher 2k's (Ran in reverse tread)

In this kind of truck, where space is limited and it's difficult to mount electronics, I decided to call up http://www.cheapbatterypacks.com and have them put together a custom battery pack for this truck that would fit over the front servo. I decided on a 6 cell pack, using 2/3 amp Elite cells, setup in a brick configuration. Shipping was super fast, even though they build these packs by hand, I still got them in a couple days. They looked awesome, everything was professionally constructed, and they were finished off with shrink wrap and a nice custom label. Here is a picture of the packs I am running:

Once I had everything built and running smoothly, I decided to go up to my local testing grounds, a local dam that is by my house. The first thing I noticed was how easily this truck got traction. The super soft tires, in conjunction with the soft suspension setup works great. As long as I can get my front tires up on some rock, they will usually pull the entire truck up with it. The torque was perfect, the 35 turn motor gave me tons of torque, but still provided me with enough wheel speed to try to scurry up sandy hills or moss covered rock. I liked how the 4 link suspension worked, the Thunderhorse came as a 12.5 wheelbase truck like most 2.2 chassis's', which is perfect for rock crawling. After about 10 minutes of crawling I decided to add some weights to the front right tire, as it sometimes tries to lift up when you get too vertical. Here is a shot of the trucks articulation:

After going thru one of the battery packs, which seemed to last a solid 30 minutes, my digital camera batteries were dead, so I decided to put the truck away and take it up to a GTG up in mass the next day. I went up to Mt Tom, located in Holyoke Mass, a really nice state reservation that has tons of rocks and cliffs for all skill levels. This was only my 2nd time driving the truck, but I got a feel for it right away. Unlike Clod Buster based trucks, TLT's and Maxx based trucks have torque twist, so to compensate I put some heavier oil in the left rear shocks, 80 weight, and the day before I had already added some weight to the front right tire to keep it from lifting so easily. Even though I only had this truck together for a couple days, it seems like it's already getting dialed in.

I had a good time crawling up with the guys in mass, and my rig was able to tackle most of the rock Mt Tom had to offer us. For some final testing of this truck I went back to my local dam, an area that I am very familiar with. I wanted to see how my truck would do in the area I usually take my Clod Buster crawler to. First I went to a hill that is covered with small sharp rock. To my surprise, the little truck went right up and seemed to have no problem. Now I was off to try some off camber crawling, which is more horizontal climbing then vertical. The truck did very well. It was like it didn't want to tip over. Just for kicks I put the truck on its left wheels to see if it would tip over, and even with the battery in the truck it would not tip. For a transmission based truck, I must say that the center of gravity sits nice and low in this chassis, and with some added weight in all 4 tires it will definitely give me a boost of confidence next time I try to tackle some off camber obstacles.

About half way thru the second battery, my left front wheel came flying off. Because the Axial Beadlocks use a plastic washer to fasten the wheel to the axle, they tend to loosen up fast, especially if you use reverse a lot. I had some thread lock on me, so I thread locked the nut holding on the wheels. I also did some additional body trimming so the wheels wouldn't rub the wheel wells on the body. After a 15 min break I took the truck back out to kill off the battery, and after some good practice, and a couple of hard flip overs, the battery finally lost its charge. Overall I was extremely happy with the truck, it was my first 2.2 sized crawler and it sure can crawl with the big boys. Some changes I may make in the future include upgrading to a brushless motor, and possibly a stiffer spring in the left rear to counter act more torque twist. I would also like to fit a bug body on the truck, so when I flip over it may roll over back onto its wheels.

Here is my final rating of the truck:

Design: 10/10
Assembly: 10/10 (Pre Assembled)
Steep Rock: 8/10
Small Sharp Rock: 9/10
Off Camber: 9/10

Overall: 9.2 "A MUST HAVE"

Where can you get the Thunderhorse? Jeff with JW Custom Wurks makes and sells the Thunderhorse chassis: jwcustomwurks@yahoo.com

Where can you get the awesome custom battery packs I used on this truck? http://www.cheapbatterypacks.com/


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